Polyurethane Foam: Development and troubleshooting of various types of PU foam
PU (RIM)Automotive FoamSeats
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Formulate and troubleshoot on the production line to fix the processing condition of a new polyol for a reaction injection molding (RIM) PU for auto seats
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New formula shows a better performance with 30% raw material cost reduction than Bayer and BASF formulas with 18% scrap reduction
PU (RIM) Foam for Shoes
Troubleshooting on the production line resulted in a new processing condition with many benefits
- Improved foam performance
- Strong dark line on the foam skin removed
- Voids removed
- Scrap level reduced from 25% to 0%
Mattress Foam
Formulating and troubleshooting on the production line to fix the processing condition of a new polyol with a better performance and lower scrap level
Rigid foam
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Troubleshooting rigid foamto improve performance of formulas for the following applications:
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Polyurethane elastomer screen panels
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Rigid PU foam for metal panel
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Abrasion wheels
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Polyurethane sandwich panels
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Steering wheels
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Rigid foam block
Formulating and troubleshooting on the production line to fix the processing conditions of thecustomer’s formula for better performance and lower scrap level
Troubleshooting
Modified BASF PU foams formulas of many applications for better performance and lower scrap level